Our Passion
Our Focus
Our Commitment
It’s our passion and continuous commitment to manufacture and deliver world class products that stand a test of time. We work in close contact with our clients and as per their specifications for benefit of the project. We believe that continuous investment in technology and innovation that delights a customer is the key to leadership. Our focus always remains on right material selection, designing, Installation Guidance, inspection, packaging, shipping and everything that's required to ensure trouble free supply of the required products to the project site.
Conceptual design | Engineering | Prototype development | Testing and validation | Manufacturing | Logistic
support | Installation | Comprehensive after sales service
Our knowledge in design and engineering of complex composites and FRP components coupled with our
expertise in a wide range of materials and manufacturing processes makes us a one stop shop
for all composites products requirements. We use Controlled Hand Lay-up, Vacuum Infusion, VARTM, Vacuum Bagging
using Prepregs,Filament winding & Compression Moulding process to manufacture a wide range of products.
The products manufactured by this process follow below steps:
Gel coat gives the smoothness required for the product. It is a thin layer of resin that is about several microns on the surface of the product. After adding proper pigments to the resin, the colour is obtained. The gel coat forms a protective layer to protect the fiberglass from contacting with water and chemicals.
The surface mat layer is placed under the gel coat. The mat provides the anti-crack and impact strength for the resin layer.
The resin wetted glass fiber layer is laid in sequence until the required thickness is reached. The finished material is called lamination. Laminate gives the product desired strength and rigidity. Glass fibers in the chopped strand mat (CSM) are usually used for obtaining composite material products. Woven roving, one-way mat and two-way mat are also used for acquiring high strength composite materials.
Fiberglass laminate provides a rough surface finish. In order to obtain a smoother surface, we apply a surface mat or resin coating to the laminate and smooth it by placing a thin layer of Mylar.
Products Manufactured by Hand Lay-up process
Fire & Smoke Standard-NFF 16-101, EN 45545-2 HL-2/HL-3,
Indian Railways-MDTS-133, 350, 167
For Metros
LRTM is a vacuum-assisted, resin transfer process. This process yields better laminate compression, a high glass-to-resin ratio and great strength-to-weight characteristics.
Reinforcement mat or woven roving is placed in the mold, which is then closed and clamped. Catalyzed, low-viscosity resin is pumped under pressure, removing the air and venting it at the edges, until the mold is filled.
Benefits of this process includes- good cosmetic finishes and consistent part thickness. Fast cycle times ensures a lower manufacturing cost.
This method makes the manufacturing of fiberglass products without void possible and also ensures high fiber volume ratio of up to 80%. Due to the fiber placement control, the highest strength of FRP products can be achieved.
Application: Insulation | Requirement: Thermal stability, Fire resistance
Resin : Vinyl ester grade | Glass Fiber: Roving form | Glass content: Min 70 %
Why choose our products?